High Capacity Bucket Elevator

• No-Jam Design: The high-capacity bucket elevator features a unique flow gate design that prevents jamming, ensuring smooth and continuous operation.
• Efficient Motor Use: Powered by a small electric motor, this system is cost-effective for conveying abrasive materials.

Rotary Trash Screen

• No-Block Design: This screen is designed to filter out trash such as cigarette butts, broken glass, and other debris from used abrasive, ensuring only clean material is recycled.
• Effective Cleaning: The system efficiently removes large contaminants, helping maintain the quality of recycled abrasive.

Triple Air Wash

• Industry-First Technology: The triple air wash provides thorough cleaning and reprocessing of used abrasive, making it ready for immediate reuse.
• Enhanced Efficiency: This feature ensures that the abrasive material is clean and effective for multiple uses, extending its lifecycle.

Versatile and Robust Design

• Handles Various Abrasives: These systems are designed to process a wide range of abrasive materials, including garnet, steel grit, crushed glass, glass bead, and aluminum oxide.
• Modular Construction: BlastOne recycling systems are modular, allowing for easy setup, relocation, and customization to meet specific project needs.

1. Cost Savings

One of the most compelling reasons to use an abrasive recycling system is the reduction in material costs. By recycling abrasives like garnet, steel grit, or aluminum oxide, companies can dramatically decrease the need to purchase new materials. Over time, this leads to substantial savings, especially in large-scale operations where abrasive costs can add up quickly.

2. Enhanced Operational Efficiency

Recycling systems are designed to streamline the abrasive blasting process. By automatically cleaning and reprocessing used abrasives, these systems reduce downtime associated with handling and disposal. This allows workers to focus more on production tasks, improving overall efficiency and productivity.

3. Environmental Sustainability

In today’s eco-conscious world, reducing waste is more important than ever. Abrasive recycling systems help minimize environmental impact by decreasing the amount of waste that needs to be disposed of. Fewer trips to the landfill mean a smaller carbon footprint and a more sustainable operation.

4. Improved Workplace Safety

Dust and debris from used abrasives can pose health and safety risks to workers. Recycling systems often include advanced dust collection features that minimize airborne particles, creating a cleaner and safer work environment. This not only protects workers but also ensures compliance with health and safety regulations.

5. Consistent Quality and Performance

Recycled abrasives can maintain their cutting power and efficiency even after multiple uses. High-quality recycling systems are designed to remove contaminants and reprocess abrasives to ensure they retain their effectiveness. This means you can rely on consistent performance without compromising on the quality of your work.

Project Scale and Frequency of Use

• Small Projects vs. Large Operations: Consider the scale of your blasting operations. For small projects or occasional use, a portable recycler like the MK3 Portable Recycler may suffice. Larger operations may benefit from a high-capacity system such as the Shipyard Steel Grit Recycler, capable of processing up to 10 tons per hour.

Type of Abrasive Used

• Material Compatibility: Ensure the recycling system is compatible with the type of abrasive you use, whether it’s garnet, steel grit, or another material. Each system is designed to handle specific abrasives, so choose one that aligns with your needs.

Environmental and Safety Considerations

• Dust Control: Effective dust collection is crucial for maintaining a safe working environment. Systems like the DFDC500 Dust Collector are essential components of any recycling setup, providing the necessary airflow for efficient operation while minimizing airborne dust.

Operational Requirements

• Power and Air Requirements: Different systems have varying power and compressed air needs. For example, some units require three-phase power and specific air pressure levels to function optimally. Ensure your facility can support these requirements before purchasing.

Portability and Setup

• Ease of Installation and Relocation: If your operations require frequent relocation or are spread across multiple sites, consider systems that are easy to transport and set up, such as the Steel Grit Trailer.

Budget Constraints

• Initial Investment vs. Long-Term Savings: While high-end systems might come with a significant initial cost, the long-term savings from reduced abrasive purchases and waste disposal can justify the investment. Evaluate your budget against the potential savings to make an informed decision.

For more information or to discuss the best abrasive recycling system for your project, contact our team today. We’re here to help you choose the most efficient and cost-effective solution.