Qlayers Programmable Painting Robot : Steel Substrates
An innovative solution for coating large industrial steel substrates keeping your crew out of harm’s way, while implementing an environmentally friendly and reliable coating process.
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An innovative solution for coating large industrial steel substrates keeping your crew out of harm’s way, while implementing an environmentally friendly and reliable coating process.
Up to 50% less paint consumptions leads up to a 40% coating cost savings.
Reduce working hours at dangerous heights by up to 85%
Delivers finely-tuned alignment of paint carriage, delivering precise feathering between rows
Eliminates overspray & release of chemicals into the environment
When comparing manual coating methods to Qlayers’ automated solution, the benefits are clear:
Tell us about your steel substrate project
86” W x 73” H x 215” L | 1,000 lbs
Qlayers’ patented spray shielding system
A unique feature of the robots that allows to coat surfaces with high precision, accurate layer thickness and high transfer efficiency (up to 90%).
The shielding system is designed to extract the minuscule paint spray that isn’t transferred to the surface and prevents it from being released into the environment.
Magnetic Crawler with Remote Control
The crawler serves as a foundation to move the spray shielding system along the surface, and is held in place onto the asset’s exterior surface using magnets. It is secured with a fall arrestor as a safety measure.
With our patented spray shielding system, advanced sensors, and control technology, the crawler excels in:
The operator can drive the magnetic crawler safely from the ground using an intuitive user-friendly remote control, reducing 80% of working hours at dangerous heights.
Trailer
The trailer acts as a powerhouse, providing power, air and paint supply for the crawler to coat.
In addition, the trailer is also integrated with:
ft2 surface area coated
successful coating projects worldwide
active countries
The 10Q robot is the industry’s first automated paint application robot that is specifically designed to generate the most value for storage tank asset owners and coating companies by enabling them to have full control over every aspect of the automated painting process and increase the efficiency and safety of tank maintenance projects.
The Qlayers 10Q robot is a game-changer for large tank coating projects. Asset owners will appreciate the innovative technology, which reduces tank downtime. Coating contractors will discover this cutting-edge technology enables them to stay competitive in a changing market plagued with labor shortages.
Once the robot is set up, it takes only 15 – 30 minutes each day to start the system and another 15 – 30 minutes to flush at the end of a shift.
For the rest, you can continue the coating application process without breaks. It is important to note that the robot is semi-automatic; thus, robot operators need to be present at all times.
The crawler is attached to the surface with four permanent magnets, making it fail-proof against an electrical outage. A fall arrest system serves as a backup in the unlikely event the crawler detaches from the wall.
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