Home / Abrasive Blasting Dust Collector Equipment Buying and Rental Guide

Dust Collector Buying Guide

Is dust getting in your way? Whether you’re tackling dust on a sandblasting project or controlling hazardous materials, efficient dust collection is essential for a safe, clean, and productive work environment.

BlastOne offers high-performance portable dust collectors to capture dust generated during sandblasting. Our equipment handles both hazardous and non-hazardous materials, including lead, zinc, and chromates. Choose from units with airflow capacities ranging from 6,000 cfm to 100,000 cfm.

With nearly 50 years of experience, BlastOne is the industry leader in sandblasting dust collection solutions.

Portable Dust Collectors for Safe and Efficient Sandblasting Projects

When it comes to sandblasting projects requiring robust dust collection capabilities, BlastOne offers dust collectors ranging from 6,000 cfm to 100,000 cfm. These dust collectors are suitable for rental and designed to ventilate your blasting containment, withstand harsh jobsite conditions, facilitate easy transport, and minimize maintenance requirements. Contractors often rent these dust collectors for blasting bridges, tanks, and industrial facilities.

Typical Applications for These Dust Collectors Include:

Ventilation of Hazardous Dust
Lead paint removal projects
Tanks, bridges and facility containments

FOR PURCHASE

DUST COLLECTOR FILTERS BUYING GUIDE

FOR RENT

Why Use a Mobile Dust Collector?

Dust is a by-product of abrasive blasting and it is an environmental concern which has to be addressed. Coatings to be blasted often contain lead, which in powdered form is classed as hazardous toxic dust. Project which raise environmental concerns require a dust-tight containment structure which encapsulates all blasting operations to minimize danger to personnel and the environment.

A mobile dust collector provides adequate ventilation inside the containment area which increases visibility for the workers and keeps the encapsulated area under a negative pressure. In basic terms, the BlastOne Mobile Dust Collector uses a large fan to draw huge volumes of air through the containment and remove all dusts by ultra filtration.

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BlastOne Dust Collector Benefits

Improved Visibility: BlastOne dust collectors remove dust and particles, creating a safer work environment with better visibility for workers. This reduces reliance solely on personal protective equipment (PPE) like respirators.
Enhanced Worker Health: Dust collectors provide ventilation within containment structures. This maintains good air quality for workers by:
- Diluting hazardous substances to safe levels.
- Countering respirator limitations by creating a cleaner environment.
Environmental Protection: BlastOne dust collectors help meet legal requirements by capturing dust from blasting operations. This prevents harmful substances, like lead from older coatings, from contaminating the environment.

BlastOne Dust Collector Features:

Power options include diesel or electric motors
Industry-leading design
Easy filtration access – explore filter options here
Long filter life thanks to smart internal spacing
Smart reverse pulse
High pressure fan to maintain suction even across long distances
Sizes available from 6,000 cfm to 100,000 cfm

Dust Collector Product Considerations

Unique Sandblasting Dust Collector Ordering Considerations

When you are looking to buy or rent an abrasive blasting dust collector, there are a few considerations that you want to think about. We’ll discuss a few of them here, but to really learn more, contact one of our team, they are experts in advising what equipment will get your job done the safest and the fastest.

Product Options

BlastOne understands that every job site has unique needs. That’s why we offer a wide range of customization options to ensure your dust collector perfectly complements your specific project requirements and environment. Whether it’s power source, portability, noise reduction, or filter efficiency, BlastOne has the solution to maximize your productivity and keep your operation running smoothly. Let’s explore the different options available to create your ideal dust collection system:

Power – Electric or Diesel Powered?

Something must power that big fan that is creating all that ventilation and you have a choice if it is electric or diesel.

Electric – If you have a good source of electric power on your jobsite, you will want to use an electric unit, they are cheaper to run.

Diesel – Most blasting project sites don’t have the convenience of a good source of electric power, so therefore most of BlastOne’s rental fleet is diesel powered – you can use them anywhere.

Bi-Powered – Some Dust collectors are available with a hybrid Electric and Diesel motor which allows you to optimize your energy requirements per jobsite.

Mounting

Skid – This most cost-effective option. Movable with a large yard forklift or craned on and off a truck. Ideal for projects which have a long duration, and the unit remains relatively stationary. The skid has fork pockets, rigging mounts and extendable collapsible legs to make transportation easy.

Yard Towable – The next step up in mobility if you have a long project duration (2+months). The yard towable trailer provides more site portability than a skid mount. While it needs to be loaded on a trailer to be delivered to the site, once onsite, moving.

Highway Towable – These provide maximum mobility. Perfect for short projects (under 2months).

Noise Control

Acoustic Engine Canopy and Fan Attenuator – For the contractors who have to do work in noise sensitive environments, Blast-One can provide a full sound attenuation enclosure around the diesel engine and fan. The base dust collector has an engine which is not enclosed.

Acoustic Lined Filter Housing and Pulse Valves – For further sound attenuation, line the filter housing and pulse valves with acoustic lining. This reduces the operating noise to below 69 dB at 50 feet. This is typically only done if the project is in a residential neighborhood or if the work is at night.

How does a Dust Collector Work?

Industrial dust collectors play a vital role in capturing airborne particles and ensuring clean air quality. Here’s a breakdown of the key steps involved in the dust collection process:

Dust Collector Airflow Diagram

Air Intake: Dust-laden air enters the dust collector through a duct system, often driven by a powerful fan. The inlet might have filters or mesh screens to prevent large debris from entering.
Initial Separation (Optional): In some dust collectors, a dirty air inlet plenum allows heavier particles to settle due to gravity, reducing the overall dust load before further filtration.
High-Efficiency Filtration: The air stream passes through a bank of high-efficiency pleated paper filter cartridges. These filters trap fine dust particles on their outer surfaces, ensuring cleaner air exits the system.
Clean Air Plenum and Discharge: The filtered air reaches a clean air plenum, where it’s directed towards a fan for discharge. Depending on the application and regulations, this clean air can be released back into the environment or directed back into the workspace.
Automatic Filter Cleaning: To maintain efficient dust collection, an automatic reverse pulse jet cleaning system is often employed. This system blasts compressed air pulses in reverse direction, dislodging dust cake accumulated on the filter cartridges.
Dust Collection Hopper: The dislodged dust falls into a hopper located at the bottom of the dust collector unit.
Dust Disposal: A screw conveyor or other mechanisms then transfer the collected dust from the hopper for proper disposal.

Additional Considerations:

Dust Collector Size: The size (measured in CFM – cubic feet per minute) is crucial and depends on the amount of dust generated and the desired airflow rate in the workspace.

Dust Type: The type of dust (hazardous vs. non-hazardous) can influence the selection of filter media and safety protocols.

Filter Type: It’s important to choose the right type based on your specific application needs to maximize performance and cost-efficiency. Explore our dust collector filter cartridge range here.

Blast Room Facility Fixed Installation Dust Collectors

When working in an industrial facility, a critical component is the dust collector. Keeping the air clear of nuisance dust is very important so that your operators can work safely and control the dust from floating through the entire plant.

Having good visibility by extracting dust while the facility is in operation, is not only a safety improvement, it leads to greater efficiency and quality of work.

Dust extractors are mandatory in dusty environments to maintain a great working environment.

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Knowledge & Learning

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Dust Collector Operation & Troubleshooting

Compressed Air Supply

By prioritizing safety and maintaining a proper compressed air supply, you can maximize the performance and lifespan of your mobile dust collector.

Dust Collector System Overview

As a guide for optimal performance, this blog highlights the key engine controls and essential procedures for efficient operation.

Drive Engine Inspection

At the beginning of each day, you should inspect the engine compartment, belts, and clutch before operating.

Waste Auger & Cartridge Cabinet

Proper use and maintenance of your dust collector auger, ensuring efficient waste removal and optimal performance.

How to Remove Debris

This blog post tackles a crucial aspect of dust collector maintenance: removing debris from the primary chamber before it reaches the augers.

Valves, Filters, And Hydraulics

This blog post outlines daily maintenance routines, focusing on push valves and filters, the hyduralic oil tank, and hydraulic operation.

Drain Your Dust Collector Daily

Learn the importance of preventing moisture buildup in your dust collector unit and how to safely use a crane lift for easy transport.

Grease Points & Battery Isolator

Apply grease daily to ensure proper lubrication and prevent premature wear and tear. Always check the battery isolator before startup.

Clutch Engagement & Shut Down

Learn how to safely and properly engage/disengage the clutch and the shutdown procedure for your mobile dust collector.

Training & Support

Diesel Dust Collector Guide: Startup, Shutdown & Free Maintenance Checklist

Here are the startup and shutdown procedures for the BlastOne 20,000 CFM dust collector, ensuring safe and efficient operation.

Industrial Ventilation Guide: Industrial Ventilation Solutions for All Worksites

This industrial ventilation guide provides an overview of different ventilation solutions used in workplaces to remove contaminants and ensure a clean air supply. It covers various approaches, from basic air openings to exhaust and air supply systems with filtration and climate control.

Understanding Diesel Dust Collector Fuel Efficiency and Air Requirements

Choosing the right size diesel dust collector for your application requires considering both its dust collection capacity and operational efficiency. This section dives into two key factors: fuel consumption rates and compressed air supply needs for the reverse pulse cleaning system. By understanding these factors, you can optimize your dust collector selection for performance and cost-effectiveness.

DIESEL DUST COLLECTOR FUEL CONSUMPTION RATES

Dust Collector Size (cfm)

Fuel Consumption Rates

12,000

2.6 Gallon/hr @1800rpm

20,000

4.8 Gallon/hr @1800rpm

27,000

3.8 Gallon/hr @1800rpm

40,000

7.5 Gallon/hr @1800rpm

Dust Collectors also need a source of compressed air for the reverse pulse system to work. The reverse pulse system sends a sudden wave of air down through the cartridges to dislodge any dust build up on the cartridges. This extends cartridge life and effective use.

AIR SUPPLY REQUIREMENTS FOR THE REVERSE PULSE ON THE DIESEL DUST COLLECTORS

Dust Collector Size (cfm)

Air Supply Rates

12,000

50 cfm of air @ 100psi

20,000

60 cfm of air @ 100psi

27,000

80 cfm of air @ 100psi

40,000

80 cfm of air @ 100psi

CASE STUDIES

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Minimize Project Downtime | M2 Tunnel Upgrade

DUST COLLECTOR IMPROVES VISIBILITY

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MOBILE DUST COLLECTOR MINIMZES PROJECT DOWNTIME

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REDUCE DUST ON JOBSITE BY 95%

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Contact BlastOne

We love to talk to customers and help them make the best decisions when purchasing equipment.
You can reach us via our Live Chat, Email, Phone, and Online Form.

Dust Collector Buying Guide

Portable Dust Collectors for Safe and Efficient Sandblasting Projects

Typical Applications for These Dust Collectors Include:

Ventilation of Hazardous Dust

Lead paint removal projects

Tanks, bridges and facility containments

Why Use a Mobile Dust Collector?

BlastOne Dust Collector Benefits

BlastOne Dust Collector Features:

Dust Collector Product Considerations

Unique Sandblasting Dust Collector Ordering Considerations

Product Options

Power – Electric or Diesel Powered?

Mounting

Noise Control

How does a Dust Collector Work?

Dust Collector Airflow Diagram

Additional Considerations:

Blast Room Facility Fixed Installation Dust Collectors

Knowledge & Learning

Dust Collector Operation & Troubleshooting

Compressed Air Supply

Dust Collector System Overview

Drive Engine Inspection

Waste Auger & Cartridge Cabinet

How to Remove Debris

Valves, Filters, And Hydraulics

Drain Your Dust Collector Daily

Grease Points & Battery Isolator

Clutch Engagement & Shut Down

Training & Support

Diesel Dust Collector Guide: Startup, Shutdown & Free Maintenance Checklist

Industrial Ventilation Guide: Industrial Ventilation Solutions for All Worksites

Understanding Diesel Dust Collector Fuel Efficiency and Air Requirements

DIESEL DUST COLLECTOR FUEL CONSUMPTION RATES

AIR SUPPLY REQUIREMENTS FOR THE REVERSE PULSE ON THE DIESEL DUST COLLECTORS

CASE STUDIES

Contact BlastOne

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Email

Phone

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