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Home / Steel Fabricator Doubles Production Speed

Steel Fabricator Doubles Production Speed

PORT COLBORNE, ONTARIO, CANADA

BACKGROUND

J. Oskam Steel Fabricators operates a state-of-the-art, 100,000-square-foot production facility near Lake Erie, just 20 minutes from Niagara Falls. The company benefits from its strategic location, providing direct access to both Canadian and U.S. markets. Over the years, J. Oskam has built a reputation for high-quality steel fabrication services, supported by advanced manufacturing technology and an experienced team.

OBJECTIVES

Facing production bottlenecks and rising operational costs, J. Oskam’s aging surface preparation and coating facilities were no longer meeting the demands of a fast-paced market. The company decided to invest in cutting-edge blasting and coating equipment to elevate efficiency and achieve unmatched project quality.

SOLUTION

After conducting thorough site visits, BlastOne proposed a fully customized plan tailored to J. Oskam’s unique challenges and goals:

  • Built-for-purpose finishing facility: Designed and constructed a state-of-the-art facility strategically located to optimize workflow and resource allocation.
  • Revolutionized material handling: Integrated an advanced in-booth monorail system, reducing handling time by over 50% and enhancing worker safety.
  • Upgraded abrasive technology: Transitioned to premium garnet abrasive for cleaner, faster surface preparation at a significantly lower cost.
  • Enhanced visibility and safety: Installed cutting-edge lighting systems and low-dust abrasives, creating a safer, more efficient environment for workers.
  • Expand the footprint of both booths from 15’x40’ to 20’x40’.

    This increase would handle all planned production requirements.
  • A monorail system to bring equipment in and out of the booths.

    This reduces handling time and improves worker safety.
  • Switch from silica to garnet abrasive.

    Garnet would improve product quality and reduce production time. Additionally, it would lower our total project costs and improve the safety for their blasting team.
  • Improve visibility with a new light system and less dust on-site.

J Oskam Powder Booth Series 1000
J Oskam Blast Booth
J Oskam Blast Booth

RESULTS

J. Oskam’s investment in the BlastOne system delivered transformative results within just one year, exceeding expectations:

  • Doubled efficiency: Achieved record-breaking production throughput with only half the personnel, allowing the team to take on larger projects without expanding labor costs.
  • Accelerated turnaround times: Reduced paint curing times by an astonishing 75%, from 12 hours to just 3-4 hours, slashing delays and meeting tight deadlines effortlessly.
  • Enhanced worker performance and safety: Improved visibility and ventilation created a safer, more productive environment for blast and paint crews, reducing fatigue and errors.
  • Streamlined operations: Advanced handling systems ensured seamless workflow, boosting reliability and freeing up valuable time for final assembly and quality control.

These upgrades not only improved efficiency but also elevated J. Oskam’s reputation for delivering top-tier steel fabrication projects on time and on budget.

TESTIMONIAL

“… most importantly, my customers have noticed the difference as well. We have been able to deliver better more consistent finished product quality, complete the production and delivery much faster, and reduce the price that we charge. We have never been more competitive, and my customers have never been happier.” – Terry Desrochers, Estimating Department Head

KNOWLEDGE & LEARNING

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